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The primary method of spool control on the 525 Mag is via the sliding
control that operates the magnetic brakes. Secondly, the thickness of
oil in the spool and shaft bearings and finally line level.
The 525 Mag has a completely different spool system from conventional
beach reels allowing even more precise tuning. The spool itself has
two inboard bearings which are sensitive to oil viscosity. For
general shore fishing I recommend the use of either Red or Yellow
label Rocket Fuel in the spool bearings. Red Label is ideal for most
conditions, providing safe casting in most circumstances. The thinner Yellow Label will result in a faster running spool. But,
coupled with a high line level this may, in adverse weather
conditions such as severe head wind be too fast even with maximum magnets.
In addition to the two spool bearings the shaft also runs on
bearings. One is under the domed nut below the star drag while the
other is in the opposite end plate under the brass spacer. Because of
the reel design the oil in these bearings will also affect spool speed.
Factory filled with a fairly thick oil, it is possible to speed up
the reel by flushing these bearings and re-oiling with a thinner oil.
Again, Red Rocket Fuel is recommended for general fishing, while Yellow Rocket Fuel
will make things even faster.
The 525 Mag spool is approx 2mm larger in diameter compared to most
other current reels. This means that with the line level with the
spool flange you are running the equivalent of an overloaded
tournament reel. This will require more braking than normal so unless
you really do need the extra capacity keep the level down to 2mm to
3mm below the inner spool flange.
The instructions shown on the leaflet accompanying the reel are aimed
more at the USA and other world markets where lure fishing is the
predominant method.
There should be barely discernible end float, which in the main will
have been set at the factory. Should the end tension need adjusting
it should be set so there is minimum but just discernible lateral
movement of the spool within the frame when the reel is in free spool.
Tuning for both the SL20 and its larger brother the SL30 is very
similar. The wider SL30 with greater line capacity can be a bit of a
handful, but tuned sensibly with the right line diameter can be
transformed into a pussycat.
Again, it's a combination of bearing oil, centrifugal brakes and line
level/diameter that produces the goods. The '20 has a spool where the
width is less than its diameter, so the first 50 or so yards of line
coming off during the cast will not reduce the overall diameter
enough to achieve much natural braking.
Filled to the lip with 15lb line an SL20 is a crack-off waiting to
happen. But if you can use 15lb line you will not need the features
that make the SL's the reels they are. You can tune the '20 to cast a
6oz lead 200 yards with 0.40mm mono and leader, or you can load her
up with 30lb line, add a rubbing leader and go skull dragging over
the rough stuff.
1 - To start the tuning process you with you need unscrew and
remove the three cross head screws on the end-plate opposite the
handle. It's usually a fairly tight fit so don't poke try and wedge a
screwdriver under it as it will only damage it. Push the spool
towards the end and it will displace the cap without fuss. Now remove
the endplate to expose the spool.
2 - You will see two brake blocks mounted at this end of the
spool, the bearing is under the silver spacing ring held in place by
a screw. To get at the bearing you have to remove this screw. Having
loosened the screw remove the ratchet ring which finally allows you
to get at the bearing retaining plate and spacing ring.
3 - It can be a tight fit, so use the appropriate end of
the spool spindle to jiggle it out. Once out give it a wash in
lighter petrol, allow to dry and set aside for re-oiling along with
the other end bearing.
4 - The second bearing is in the opposite end plate retained
by a simple wire circlip which can be removed with a pair of
tweezers. With the bearing fully exposed hook it out with a piece of
bent sinker wire. Soak in petrol, remove and once dry place on a
piece of kitchen towel with the other smaller bearing.
5 - There is a pretty heavy spool that we want to slow down so
I tend to use an EP90 gear oil, a couple of drops in each should do
the trick. Remember to allow time for this thick oil to sink in the
bearing past the dust shields. For lighter, distance work you can use
Red Rocket Fuel, but be aware it will run pretty fast.
6 - Wipe any surplus oil from the bearings and return to their
appropriate housing and refit the retaining plate, ratchet and
circlip. With thick line you may get away with a single large brake
block, but I strongly recommend you start with two blocks. Only after
casting with it on the beach think about removing one.
7 - Line level for 18lb type line needs to be 3mm below the
spool lip., plus leader. With something like 30lb straight through I
would tend to load it a gnats higher and have a few casts with a
plain lead to get it bedded in. By which time the level will be down
to 3mm or so below the lip which is ideal.
8 - The SL30 is more likely to be used with heavier line, tune
the same way but watch that line level. One final tip, it still runs
too fast, add a blob of something really thick - EP140 or STP - to
the spindle where it runs through the pinion gear.

There are four ways to control a 6500 CT Mag all four need to be in
harmony for things to run smoothly. They are: Oil
- Centrifugal brakes - Magnets - Line level
Too thin oil requires more brakes or mags and less line, too few mags
means thicker oil and more brakes, You get the picture. Having used a
6500 CT Mag for field work I would recommend the following:
MAGNETS Use three or four of the standard rare earth magnets,
suggest you start with four and drop to three only if you need less
magnet power braking. They are held in place on the metal keeper
plate by magnetism alone. There are seven spaces for magnets but
usually only four or five are ctually fitted. Use the positions in
the centre of the plate rather than each end. The magnet holder moves
via a cam action so with the mags in the middle they move further
away than if fitted in the outer spaces when you slide them off as
the lead gets away. I normally cast with the slide set on no 4, then
ease them off to zero once the lead is well away. When will depend on
many things, not least being your own style, ambient humidity and
wind direction/speed.
OIL Two drops of Yellow Label Rocket Fuel in each bearing.
That's the oil in the clear plastic tube with a red stripe that came
with the reel. Remove bearings from reel and soak in lighter petrol
for five minutes, remove and place on kitchen tissue. Leave for
another five minutes for all traces to evaporate then add two drops
of the oil and allow to soak in past the dust covers. They are pretty
fast reels with this oil but should you find that three magnets and
no block is too slow, very unlikely, try replacing the Yellow Rocket
Fuel with Tournament grade Rocket Fuel.
CENTRIFUGAL BRAKES Start with one of the standard items that
came with the reel in the plastic bag containing the oil and spanner.
You will have to balance mags v brakes for optimum performance
depending on your style. You can wind off magnets but you cannot
alter centrifugal brakes during the cast. Aim to use mags only in due
course, but start with one block until you get more feel for how the
reel tune suits your style.
LINE LEVEL This is based on 0.35mm mono. If you are using a
premium co-polymer line load up to the top of the spool plus another
10 yards or so. Have a few casts with the magnets full on to stretch
and bed in the line before going for the big one. The level in
unlikely to drop much. If you use a standard C26 type nylon allow
overfill a little more then cast make two or three gently casts with
full mags. On the third cast let the lead dig in and give the line a
good stretch. Rewind under normal pressure and the level should
settle just above the spool lip. If you are using the new USA
standard 0.32mm Stren line reduce line level by around 10 percent,
corresponding to line diameter. Too much thin line means the level
will not drop quickly enough during the cast to offer much in the way
of natural braking.
SPOOL BALANCE However, all the above is of little use if the
spool is out of balance. The importance of spool balance when tuning
a fast spool cannot be over emphasised. You have to start off
assuming the spool itself is in balance, but it is the initial line
lay that invariably determines whether a spool runs like a dream or
screams like a stuck pig. First time around set the knot to one side
of the spool and wind the line on cotton reel fashion for three of
four runs across the spool. Then concentrate on feeding it evenly
across the spool and fill her up. Now tape it down with some plastic
insulating tape run exactly twice round the spool. It must end
immediately over where it starts on the spool, an neven overlap will
put the spool out of balance. Now with the magnets slid all the way
off tighten up the star drag, give the handle a good flip and put it
into free spool with the spool rotating as fast as you like. It
should be perfectly silent with no hint of vibration. If in doubt
spin it again, place the reel on a flat surface and listen closely.
If it's out of balance it will vibrate and possibly move across the
surface in extreme cases. Bad news. Wind all the line off onto
another reel and rewind it but rather than an even line lay make it
the opposite.Wind on the line but keep it all on the right hand side
to make a hump 4mm to 5mm high, then take the line rapidly across to
the left and make a similar hump there. Finally a hump in the middle
and then even it all out and continue to wind on evenly as normal.
Tape down the end, spin and see how it runs this time. If it's still
not right try ariations of humping left, right, middle or right,
middle, left until you achieve vibration free running. You either get
it right first time or it may take a little while. Balance is
obtained by the lay of the first 20 yards of line. There cannot be to
much importance put on this subject.
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